Ford Fusion

Factory service and repair manuals for the Ford Fusion — the mid-size sedan that carried Ford’s car range for fifteen model years. Every manual here is the complete manufacturer workshop documentation for its generation: the same step-by-step procedures, wiring diagrams, specifications and torque figures Ford dealer technicians work from, delivered as an instant, searchable PDF download.
Find the manual for your Fusion generation
The Fusion ran from 2006 to 2020 across two generations, each with a mid-cycle facelift, and each factory manual covers its span completely. Match your car’s year to the right set:

2017–2020 — second generation, facelift. The final Fusion, identified by its rotary gear selector and topped by the 2.7L EcoBoost V6 Fusion Sport.
2013–2016 — second generation. The global CD4 redesign that brought the 1.6L and 2.0L EcoBoost engines and the Fusion Energi plug-in hybrid.
2010–2012 — first generation, facelift. The restyled car that introduced the Fusion Hybrid and electric power-assisted steering.
2006–2009 — first generation. The original CD3-platform Fusion, sharing its floorpan with the Mazda6, with the 2.3L Duratec four and 3.0L Duratec V6. View the 2006–2009 manual →

New generations are added regularly — the manuals available now are listed below.
Common Ford Fusion problems these manuals cover
Whatever’s gone wrong, the factory manual carries the diagnostic and repair procedures for it. The best-documented first-generation fault is the ABS hydraulic control unit: Ford recalled 2006–2010 Fusion, Milan, Zephyr and MKZ cars under NHTSA 19V904 after aged brake fluid reacted with the zinc plating on the normally closed valve armatures, forming zinc carboxylate and holding a valve open — which the driver feels as long pedal travel and a longer stop. The FNR5 five-speed automatic is the other well-known weak point, setting P0741 torque-converter-clutch slip and P0771 shift-solenoid-E codes that trace back to an internal converter leak past a damaged input-shaft seal or sealing ring rather than the solenoid itself. These cars also fall under the Takata frontal airbag inflator recalls on both the driver and passenger side — every one documented in the relevant factory sections, with the wiring diagrams and torque specs to fix them properly.
Why a factory manual beats a free forum PDF
The PDFs floating around enthusiast forums come in broken-up chapters, missing sections, and files “too big to upload.” These are the complete, organized, fully searchable factory sets — every system, every wiring diagram, in one download, delivered the moment you pay.